Safety
Safety is Our Foundation
For Success
Safety means our workers go home every day to their families and our communities know we are dedicated to keeping them safe.
Safety means our workers go home every day to their families and our communities know we are dedicated to keeping them safe.
Safety drives reliable, consistent operations that result in lower emissions allowing us to protect the environment and our neighbors.
Working safe means Valero sustains itself long-term, continuing to provide community support, excellent employment opportunities, strong stakeholder value, and reliable and affordable transportation fuels that make modern life possible, in the safest way possible.
"Going beyond" has been a consistent theme throughout Valero's history, and one of the best examples has been its participation in the Voluntary Protection Program (VPP) of the U.S. Department of Labor's Occupational Safety and Health Administration (OSHA), and affiliated state safety agencies. Regarded as OSHA's highest-plant safety designation, Valero leads all companies with the most petroleum refineries approved as VPP Star Sites. Valero voluntarily submits to rigorous safety standards and audits and only facilities that have maintained industry-leading safety performance and have successfully passed the assessment process are approved as VPP Star Sites.
The health, safety and well-being of our employees and the communities where we operate remain our top priority. Safety is our foundation for success.
Our greatest asset continues to be our employees. In 2019, our Valero refinery employees had their best year ever for safety with a Total Recordable Incident Rate, or TRIR, or 0.25 incidents per 200,000 working hours, well below the industry average and far lower than many other industries. Our combined refinery employee and contractor TRIR was 0.33, nearly an all-time low.
Through innovation, we are finding ways to reduce the energy requirements of our business and protect the environment. In 2019, we had the best year in company history in the reduction of environmental incidents, flaring, energy consumption, and greenhouse gas emissions per barrel of throughput.
We take great pride in our safety record at Valero, as evidenced by our investments in safety and our programs and procedures aimed at preventing injuries. In 2019, our refineries posted their lowest-ever process safety event rate -- meaning they're more reliable than ever. This translated into fewer environmental incidents, a safer workplace, lower environmental impacts and better community relations.
High mechanical availability is essential to curb environmental incidents and boost safety.
Our 97% mechanical availability in 2019 reflected our ability to prevent unplanned downtime. Outside of planned downtime (turnarounds), we've achieved more than 99% mechanical availability for the last nine years.
We prepare for physical risks to our facilities from natural disasters and other threats allowing us to protect our employees and assets, the communities around our facilities, and the environment.
The STAR (Safety Tracking and Recognition) Metric is our newest safety program for ethanol plants. This program recognizes top performing ethanol plants in five key areas:
Each quarter we recognize plants achieving zero incidents in all five areas. Plants that go four consecutive quarters without an incident earn a Super STAR award.
Under our new “Goal Zero” program, we reviewed incident data across our refinery system and identified six areas to help drive even safer operations:
We are focused on improvement in each of those areas.
We also have developed a Control of Hazardous Energy and Materials (CHEM) assessment, looking at refinery processes from the preparation of equipment for maintenance to the way the equipment is placed back into service afterward.
These assessments closely examine the human aspect of our processes and challenge our team to really focus on the procedures designed to protect them. Valero’s innovative data-based approach and focus on key areas are designed to bring incident and injury rates down to nothing. Because zero is our goal.
Safety data sheets provide, in a standard format, product safe use and handling information regarding potential hazards, and how to respond to emergencies.
Safety is integrated into every aspect of what we do at Valero. We instill safety and reliability at every facility to push beyond regulatory compliance to operational excellence.